Sonac Box Dryer Installation
Project Background
Sonac is a prominent producer of sustainable ingredients for various markets worldwide, with a factory near Maryborough VIC specialising in processing animal blood products. As part of its expansion, Sonac needed custom designed equipment, including the installation of a two-storey box dryer for manufacturing powdered blood. Pro Services collaborated with Sonac’s project team and managed the installation process, which involved handling 14 shipping containers of equipment parts and constructing the dryer on site.
Services
Pro Services provided a comprehensive range of services, utilising Pro Consulting, Pro Water Jet Cutting, Pro Maintenance, Pro Welding and Pro Installations. The installation process involved working alongside technicians, craning in equipment, installing faucets, cladding, ductwork, process pipework and equipment items, as well as strategic planning to manage the high explosion risk associated with the construction of the box dryer.
Challenges
The primary challenge was installing items over two storeys and fulfilling the standard of ISO 9606-1-217 to mitigate the high risk of explosion inherent in box dryers. This necessitated some innovative thought and prior planning to ensure the safety of both personnel and equipment through the installation process.
Project Outcome
The installation of the two-storey box dryer for Sonac’s powdered blood manufacturing represents a significant milestone in the company’s expansion efforts. Pro Services successfully managed the installation process, strategically overcoming challenges associated with the multi storey installation, and delivering a critical piece of equipment safely and on time.
Timeframe
4 months
Customer Benefit
The benefit to Sonac and its clients is the successful expansion of its manufacturing capabilities. The installation of the box dryer enables Sonac to continue to meet the growing demands of its customers in various markets.
Testimonial
“We have been with Pro Services for many years now. It was a no brainer to choose them for this project because of the relationship we have and the work they have completed on previous projects.”
“For this project in particular the operations manager showed us the amazing experience and outstanding skill the Pro Services team has to offer our company.”
“As with any project there are always issues and challenges to work through. Pro Services was able to continually find solutions and overcome issues to get the job finished.”
Michal Kazmierczak
Senior Project Manager
Sonac
